READYMIX OPERATING GREEN PLANT

 

Green concrete is produced in green batch plant!

Green concrete refers to concrete that has been designed to minimise the negative effects it has on the environment. Currently, concrete is responsible for approximately 5% of all the world’s carbon emissions.

Everything is going green, that’s now the trend of modern life. Concrete plants also benefit from this. Green batching plants are undoubtedly favorable choice in order to save material and energy. But how can we operate a green concrete batching plant?

It is not enough to just set the rules for concrete production, the concrete machinery and equipment manufacturers (batch plant, truckmixers, concrete pumps etc…) also need to take part in this trend and transform their production and products into green..

Green concrete batching plants, first of all, must comply with environmental protection requirements. Therefore companies manufacturing concrete batch plant should take all reasonable and practical measures to prevent or minimise environmental harm and nuisance.

There is also important duty for the readymix managers, responsible persons such as foremen and dispatchers as well as drivers and operators, for thinking and acting green in every process of concrete production and delivery.

Concrete is the main stay of construction industry. Concrete underpins the economic prosperity and continued growth. While concrete can be durable and sustainable, its production, if managed poorly, can damage environment and communities.

This eBook is for operating a green concrete batching plant.
Each section of this study addresses a separate aspect of the green concrete production process, from handling cement to batching and dealing with waste also delivery.

Readymix companies using this guidebook can be confident they are doing what is required to protect the environment and also prevent environmental incidents.

 

TIMUCIN OZSOYLEV

TIMO Training & Development

www.ozsoylev.com

ozsoylev@mail.com

WhatsApp : 0090-5324161387

READYMIX RESOURCE EFFICIENCY

Resource efficiency is the core of readymix concrete business! Resource efficiency means using the earth’s limited resources in a sustainable manner while minimising environmental impact. Subject resources can be material, energy and other assets but also manpower or money.

In order to function effectively in all processes, the readymix concrete companies should use every resource efficiently. If you don’t have a resource efficient plant, you don’t have a competitive business. Therefore, resource efficiency strategy is a continious and priority issue in every ready-mixed concrete company.

For a readymix concrete manufacturing company, there is a direct link between ‘how the resource efficient and how effective use of this resources’. The question here is, are you working strategically and focused on optimising the flow and use of resources in your company? If the answer is ‘not’, this should be a top priority for you as of today.

If you want to make sure you are not wasting money on resources, you should have a firm strategy for that. It is all about optimising the flow and use of resources. In concrete production, resources mostly come from nature. And after you use them they all go back to nature. Just as in an ecosystem, in the big picture, in fact, many things cannot be turned into waste. The resources, raw material, energy, water and so on, it’s all part of what could be labeled as ‘cost of operations’ for any readymix business.

If you do not have experience and not know how to do it, but if you want to learn, in this ebook you will find an action plan that has been implemented and tested for resource efficiency in a readymix concrete company. The plan will take you from where you are today, to where you want get to a place where you have a more resource efficient, more profitable business that also leaves the world a better place. This plan is included with several measurable, realistic, achievable and time-bound actions.

TIMUCIN OZSOYLEV

TIMO Training & Development

www.ozsoylev.com

ozsoylev@mail.com

WhatsApp : 0090-5324161387

 

 

READYMIX AUDIT FOR SUSTAINABILITY

What is your carbon footprint per m3 of concrete, how do you check it?

This study is just for pre-preparation for the official certification. Readymix concrete companies can make internal audit themselves within the organization and take action for any correction and improvement before the official certification audit in order to save the time period.

– The enviromental audit is a valuable tool for readymix companies to use the identify any possible legal or public relations liabilities.

– When used properly and frequently, the enviromental audit can allow a readymix company to quickly identify any problems or potential issuses that could harm the stability of the company.

– The responsible managers can then act proactively to make sure that actions are taken before issues cross the violation threshold.

-This study has been prepared to ensure sustainable development for the protection of the environment in readymixed concrete facilities and around by providing performance-based reference values and pointing out priority systems.

-At the same time, it is a specific guide for management in readymixed concrete companies, covering the entire cycle processes for concrete production and dispatch determining ways and organizations that will provide high performance in energy and material use and evaluation.

-Sustainability strategy, in order not to put the environment at risk,  includes monitoring the developments, warning the wrong applications, and supporting and encouraging the right ones.

-The concrete industry must balance economic success while ensuring social equity and environmental responsibility.

-Researching and developing environmentally friendly products and encouraging their use will both increase economic efficiency and create great advantages for the environment.

-Effective communication with customers is the most important issue for the sustainability of the green movement.

– Company management is responsible for insuring the identification and elimination of enviromentally contaminated areas on company property. Problems found on a property owned or operated by a company or even on bordering proporties , may give rise to substantial legal liabilities.

– In certain circumstances, such liabilities may also interfere with a company’s ability to do business effectively.

– Another practical responsibility of management’s is to maintain its company’s favorable public perception, without which no business can thrive over the long run.

This ebook consists of the following sections; environmental audit, material audit, production audit, dispatch audit, product usage and score table.

TIMUCIN OZSOYLEV

TIMO Training & Development

www.ozsoylev.com

ozsoylev@mail.com

WhatsApp : 0090-5324161387

 

 

READYMIX SUSTAINABILITY

Sustainability in general sense to save the planet and leave a good legacy for future generations. But what sustainability means for readymix companies?

For any business, sustainability means balancing; economic, environmental and social factors. With the growing importance in today’s world, the readymix industry is also turning towards to improve the sustainability of its operations.

One of the primary ways for making the readymix business more sustainable is through resource optimization. The readymix industry requires significant amounts of material, such as cement, aggregates and water as well as energy to produce and deliver concrete. By optimizing the use of these resources, readymix industry can reduce waste of materials and energy consumption and improve the sustainability.

Energy efficiency is sine qua non for sustainability in every process area of readymix concrete, from obtaining raw materials until the concrete enters the forms. Without human priority, any sustainability programs is not applicable! Therefore, shortly, sustainability in readymix business involves primarily energy consumption and saving of natural resources as well as social issues in an economic balance.

Readymix companies can identify the areas such as possibility of using recycled materials or reducing the amount of cement required to produce concrete and excessive energy consumption points at the plant also improve the dispatch programs for fuel saving etc. Any optimization at above fields can lead to significant cost savings and a reduced environmental impact.

This ebook consists of following chapters; readymix concrete, what is sustainability, how to be sustainable, best management practices, managing the risks, resource efficiency, reducing returned concrete, using recycled materials, energy efficiency, air and noise in and around, social issues and training scope for sustainability.

TIMUCIN OZSOYLEV

TIMO Training & Development

www.ozsoylev.com

ozsoylev@mail.com

WhatsApp : 0090-5324161387

 

READYMIX ENERGY EFFICIENCY

How much energy do you spend for 1m3 of concrete?

In readymix companies, by increasing efficiency in energy use, costs can be reduced and competitive advantages can be maintained while increasing fuel and electricity prices.

With a well functioning energy program, energy costs can be reduced by

5 – 10% and even higher depending on the existing structure. This is a value range that has been realized in concrete plants where many successful programs have been implemented.

Energy management also has environmental bonuses, such as reducing waste and lowering emissions. Companies that managing energy successfully, make plans for long-term, produce policies and establish procedures.

First of all, it is necessary to structure the team that will work on this issue and most importantly, to set goals and create energy management strategies. Creating awareness within the company employees and the training of productive personnel is essential and a necessity for continuous development.

Concrete producers should make energy management a priority and take action by implementing an organization-wide energy management program. It’s one of the most successful and cost-effective ways to save energy. The energy program offers a variety of tools and resources to assist companies in developing strategic energy management approaches.

This ebook aims to provide basic information for efficient energy use in readymix companies and consists of following sections; energy efficiency, plant energy assessment, energy consumers at the plant, concrete production, returned concrete, water management, truck operations, pumping concrete and maintenance and energy saving.

Timuçin Özsöylev

www.ozsoylev.com

ozsoylev@mail.com

WhatsApp : +90 532-4161387

READYMIX ELECTRIC TRUCKMIXERS

Contemporary electric truckmixers; economical, safe and sustainable!

The purpose of this ebook is to bring together the topics that may be on everyone’s mind at readymix companies and create discussion. The study will look at electric truckmixers in greater detail. This will be done by highlighting several subjects and frequently asked questions about electric truckmixers.

The demand for electric construction vehicles is increasing rapidly. The use of 100% electric loaders, dozers, excavators and even electric dumper trucks have already taken place on construction sites. Now it is time for electric truckmixers.

Advantages of a fully electric truckmixer; zero emissions meet sustainability targets, the operating cost is very low, noise level is within the limits, a great advantage for working in residential areas, almost no engine maintenance and more safety.

But, what is needed for electric truckmixers to widespread:
– Time, incentive or force with regulation?
– For example, should we wait first to electric cargo trucks to increase on the roads?
– Or are there doubts about the second-hand values of e-mixers for renewal?
– Or are there some issues that have not been resolved yet?
– Or, in more detail, is the battery and charging infrastructure not fully ready yet?
– Or, has the possibility of fire in batteries not been fully reduced and controlled?
– Or, no absolute solution found for disposal of used batteries yet?
– Moreover, is the charging time long and the missile range short?
– Or, how to prevent electrical leaks and battery discharge situation.
– Will the energy of the lying electric mixer truck at park for a long time be drained?
Diesel truckmixers do not have such problems!

This ebook consists of following chapters; truckmixers, mechanic drum drive, electric drum drive, hybrid truckmixers, electric truckmixers, all electric truckmixers, proporties of e-mixer trucks, battery issues, charging and charge places, maintenance of e-truckmixers and future of e-truckmixers.

TİMUÇİN ÖZSÖYLEV

www.ozsoylev.com

ozsoylev@mail.com

WhatsApp : +90 532-4161387

 

www.ozsoylev.com

READYMIX CONCRETE FUNDAMENTALS

Ready-mixed concrete is becoming widespread all over the world and creates new job opportunities for employees. Especially new graduates find the sector attractive. But how suitable is this job for them? How does the sector work and what does it promise?

Who is this eBook for? Anyone who wants to have basic information about ready-mixed concrete or wants to get involved in the sector can benefit from this study. The book can also be used as an orientation material for new staff entering the company.

Ready mixed concrete appeals to many disciplines and covers many different topics. Therefore, it is important for interested candidates to know the industry and what goes on in a ready-mixed concrete company.

Candidates can understand whether this job suits them while their interest is still new and change direction early, or on the contrary, they can see it as a challenging job for them and get hooked on it.

This study, which will provide you with the necessary information to work in ready-mixed concrete companies and enable you to make a quick start to your career, consists of the following sections. Readymix concrete, readymix logistics, driver at operation, pumping concrete, maintenance, safety issues, sustainability, readymix business strategy and productivity at a readymix company.

If you are civil, mechanical, mining engineer or geologist, chemist or if you are economist or student in related field, shortly if you are in enthusiasm to work for readymix world, this eBook for you…

Timucin Özsöylev

ozsoylev@mail.com

WhatsApp : +90 532-4161387

READYMIX PRODUCTIVITY BENCHMARKS

If you are not keeping scores, you are not in the game!

Establishing and measuring success metrics is an important skill for business managers in order to monitor and evaluate the company performance. In this study, we discuss the importance of business metrics for readymix concrete industry, as well as which metrics should be tracked to achieve the company goals.

The key productivity ratios of any readymix concrete business can be easily monitored. Benchmarking by monitoring productivity performance can assist the plant manager in several ways.

He can; decide the optimum number of mixer trucks and drivers for each operation, determine the ideal mixer truck and load size, design a main tenance plan that does not adversely impact concrete production and delivery, implement a mixer truck driver scheduling plan that keeps the employeers happy, maximize customer service and minimize unproductive time.

This eBook was prepared for readymix companies to calculate and compare key ratios to measure and monitor their productivity. By using the benchmarking, managers can determine where the company is and take action for where they  want to be!

The study consists of following sections; success metrics, driver and fleet availability, driver and fleet productivity, efficient use of mixer trucks, effective dispatch planning, operational productivity factors, safety benchmarking, mixer truck maintenance and productivity, driver and productivity.

Timucin Özsöylev

ozsoylev@mail.com

WhatsApp : +90 532-4161387

 

 

READYMIX BUSINESS DEVELOPMENT

What does business development mean for a readymix company?

There are some firms which are not performing well where the others working in the same area are booming. For sure, many reasons may behind that, but who know this? The answer is very simple!

The business development manager. He identifies, develops, and services customers and markets, in addition to successful sales projects and planning, customer service, generation of new business, retainment of existing business and participation in public/community relations for assigned territories. Today, business development is intertwined with many marketing and sales functions and has the main duty to alert the manegement in case of any differentiation from the business plan.

What are the main driving factors of readymix concrete market?

The expansion of the construction industry contributes to the expansion of the readymix market. The increase in income in developed and developing nations has ramped up the construction of structures and housing structures, resulting in high demand for concrete. The population increase has a primarily positive impact on the readymix concrete market due to the increased need for resi dential buildings. Urbanization has also results in the expansion of infrastruc ture facilities, a major factor in the growth of the market for readymix concrete.

Should somebody in the readymix companies monitor this developments!

The aim of this eBook is to look at the developments in and out the readymix companies for surviving or growing from a different perspective. This study consists of following chapters; readymix concrete, success and unsuccess, improve your business, technology in readymix, readymix erp, preparing business plan, job descriptions, swot analysis, sales and marketing.

Timucin Özsöylev

ozsoylev@mail.com

WhatsApp : +90 532-4161387

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